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- SUNUS TECH CO., LTD.
- DMU (Dear Reducer)
SUNUS TECH CO., LTD.
DMU (Dear Reducer)
特別設計的機械結構,消除減速機內部及齒輪,齒條間的間隙,徹底解決一般減速機驅動齒輪齒條時,針對製造或安裝上的誤差所產生的背隙,給予彌補或消除。
可由單顆伺服馬達驅動,在電腦參數的設定上,比使用雙顆伺服馬達的電機消隙更為容易。
Features
Fully enclosed gap elimination
- The specially designed mechanical structure eliminates the gaps inside the reducer and between the gears and racks, completely solving the problem of backlash caused by manufacturing or installation errors when a general reducer drives a gear and rack, thus compensating for or eliminating it.
- By using only a single servo motor drive, the backlash elimination effect of dual servo motors and drivers can be achieved, thus reducing the cost of the NC controller.
- Because backlash is eliminated, the machining tool path is stable and its lifespan is increased.
- The fully enclosed mechanical backlash elimination is driven by a single servo motor, making it easier to set computer parameters than the backlash elimination using dual servo motors.
- After the backlash is eliminated, the tool path becomes stable, resulting in better surface smoothness and accuracy.
Super torque
- Large, high-quality tapered roller bearings enable the output shaft to withstand greater axial and radial loads, as well as ultra-high torque and rigidity, making them suitable for a wide range of applications.
- The integrated output gear shaft design, with specially made high-strength gears with fewer teeth, allows the servo motor to be selected in a smaller size to obtain minimum starting torque and greater rigidity.
- Precision gear grinding results in smooth tooth surfaces and accurate tooth profiles.
- The gearbox and inner ring gear adopt an integral structural design and are made of special alloy steel, which has high stability.
- The gears are precision ground and undergo deep carburizing hardening treatment, followed by precision tooth surface grinding, resulting in high gear rigidity, smooth tooth surface, and excellent wear resistance, which can extend service life and reduce noise.
- Even after prolonged operation and use, it still maintains its gap-eliminating function.
Product Specifications
DMU Technical Data (Dual-band 32/40/44/55/66/88/110 ratio)
| Specification | Reduction ratio | DMU140 | DMU160 | DMU180 | DMU210 | DMU240 | |
|---|---|---|---|---|---|---|---|
| Maximum acceleration torque (1) T2B |
Nm | 32 / 40 | 1120 | 1770 | 2500 | 5920 | 9395 |
| 44 / 55 / 66 / 77 / 88 / 110 | 950 | 1545 | 2220 | 5430 | 7950 | ||
| Emergency stop torque (2) T2Not |
Nm | 32 / 40 | 2320 | 3650 | 5150 | 12800 | 19300 |
| 44 / 55 / 66 / 77 / 88 / 110 | 1950 | 3140 | 4330 | 10990 | 16110 | ||
| Rated output torque T2N |
Nm | 32 / 40 | 735 | 1150 | 1645 | 3890 | 6180 |
| 44 / 55 / 66 / 77 / 88 / 110 | 625 | 1000 | 1460 | 3570 | 5230 | ||
| Reduction ratio i | Two-stage | 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 | |||||
| Rated input speed n1N |
rpm | 32~110 | 3000 | 3000 | 3000 | 2500 | 2000 |
| Maximum input speed n1Max |
rpm | 32~110 | 4000 | 4000 | 4000 | 3500 | 3500 |
| Efficiency under full load | % | 32~110 | ≥ 93 | ||||
| Service life LH2 | h | 32~110 | 20000 | ||||
| weight | kg | ||||||
| Moment of inertia | kg‧cm2 | 32~110 | 39.77 | 42.8 | 95.73 | 228.5 | 360 |
Output gear data
| Specification | DMU140 | DMU160 | DMU180 | DMU210 | DMU240 | |
|---|---|---|---|---|---|---|
| helical gear (Helix angle 19° 31'42") |
Modulus | M4 | M4 | M5 | M6 | M8 |
| Number of teeth | 15T | 18T | 15T | 18T | 15T | |
| spur gear | Modulus | M4 | M4 | M5 | M6 | M8 |
| Number of teeth | 16T | 19T | 16T | 19T | 16T | |
| Pitch circle diameter | helical gear | Ø63.66 | Ø79.39 | Ø79.58 | Ø114.59 | Ø127.32 |
| spur gear | Ø64 | Ø76 | Ø80 | Ø114 | Ø128 | |
| circumference | helical gear | 200 | 240 | 250 | 360 | 400 |
| spur gear | 201.06 | 238.76 | 251.33 | 358.14 | 402.12 | |
| Transposition coefficient | helical gear | 0.355 | - | 0.3723 | - | 0.355 |
| spur gear | 0.475 | - | 0.45 | - | 0.4375 | |
(2) It can be used 1,000 times within the service life.
(3) If the reduction ratio you require is not listed in the table, please consult our company.
(4) For continuous use, please consult our company.
External dimensions
DMU dimensions (dual-segment 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 ratio) [mm]
| Specification | DMU140 | DMU160 | DMU180 | DMU210 | DMU240 |
|---|---|---|---|---|---|
| Number of segments | 2 | 2 | 2 | 2 | 2 |
| H1 | 220 | 270 | 320 | 380 | 420 |
| H2 | 32.5 | 35 | 35 | 50 | 60 |
| H3 | 155 | 200 | 250 | 280 | 300 |
| H4 | 45 | 60 | 70 | 100 | 90 |
| H5 | 65 | 75 | 90 | 90 | 120 |
| H6 | 130 | 150 | 180 | 180 | twenty four |
| L1 | 470 | 530 | 600 | 720 | 815 |
| L2 | 405 | 460 | 530 | 620 | 695 |
| L3 | 32.5 | 35 | 35 | 50 | 60 |
| L4 | 202.5 | 230 | 265 | 310 | 347.5 |
| L5 | 189 | 207 | 240 | 270 | 320 |
| L6 | 353 | 386 | 458 | 512 | 600 |
| W1 | 43 | 43 | 54 | 65 | 88 |
| W2 | 3 | 6 | - | - | 4 |
| W3 | 62 | 64 | 68 | 86.5 | 115 |
| W4 | 50 | 60 | 80 | 90 | 90 |
| W5 | 55 | 65 | 75 | 105 | 95 |
| W6 | 110 | 130 | 150 | 210 | 180 |
| W7 | 132.5 | 157.5 | 192.5 | 247.5 | 232.5 |
| W8 | 309 | 336.5 | 385 | 480.5 | 519.5 |
| ※W9 | 51.5 | 52 | 61 | 56 | 48 |
| ※W10 | 422.5 | 452.5 | 514 | 623 | 682.5 |
| ※W11 | 10 | 15 | 15 | 10 | 10 |
| ※W12 | 82 | 82.5 | 98 | 85 | 83.5 |
| ※W13 | 176 | 176 | 176 | 176 | 190 |
| D1(F7) max. | 38 | 38 | 42 | 48 | 55 |
| ※D2 | 114.3 | 114.3 | 114.3 | 114.3 | 180 |
| D3 | 9.5 | 9.5 | 11.5 | 13.5 | 13.5 |
| ※D4 | 200 | 200 | 200 | 200 | 215 |
| M1 | M12*P1.75 | M16*P2 | M20*P2.5 | M20*P2.5 | M20*P2.5 |
| ※M2 | M12*P1.75 | M12*P1.75 | M12*P1.75 | M12*P1.75 | M12*P1.75 |
*Our products are constantly being researched and developed. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.
DMU External Dimensions (Input Shaft Type) (Dual-section 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 ratio) [mm]
| Specification | DMU140 | DMU160 | DMU180 | DMU210 | DMU240 |
|---|---|---|---|---|---|
| Number of segments | 2 | 2 | 2 | 2 | 2 |
| H1 | 220 | 270 | 320 | 380 | 420 |
| H2 | 32.5 | 35 | 35 | 50 | 60 |
| H3 | 155 | 200 | 250 | 280 | 300 |
| H4 | 45 | 60 | 70 | 100 | 90 |
| H5 | 65 | 75 | 90 | 90 | 120 |
| H6 | 130 | 150 | 180 | 180 | twenty four |
| L1 | 470 | 530 | 600 | 720 | 815 |
| L2 | 405 | 460 | 530 | 620 | 695 |
| L3 | 32.5 | 35 | 35 | 50 | 60 |
| L4 | 202.5 | 230 | 265 | 310 | 347.5 |
| L5 | 189 | 207 | 240 | 270 | 320 |
| L6 | 353 | 386 | 458 | 512 | 600 |
| W1 | 43 | 43 | 54 | 65 | 88 |
| W2 | 3 | 6 | - | - | 4 |
| W3 | 62 | 64 | 68 | 86.5 | 115 |
| W4 | 50 | 60 | 80 | 90 | 90 |
| W5 | 55 | 65 | 75 | 105 | 95 |
| W6 | 110 | 130 | 150 | 210 | 180 |
| W7 | 132.5 | 157.5 | 192.5 | 247.5 | 232.5 |
| W8 | 292.5 | 313 | 366 | 450.5 | 493.5 |
| W9 | 88 | 88 | 102 | 115 | 111 |
| W10 | 422.5 | 465 | 536 | 652 | 719.5 |
| W11 | 73 | 73 | 83 | 85 | 85 |
| W12 | 70 | 70 | 80 | 82 | 82 |
| D1(k6) max. | 40 | 40 | 42 | 50 | 55 |
| D2 | 9.5 | 9.5 | 11.5 | 13.5 | 13.5 |
| M1 | M12*P1.75 | M16*P2 | M20*P2.5 | M24*P3 | M30*P3.5 |
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