SUNUS TECH CO., LTD.

Gearbox PG

此為帶輸出軸的低背隙行星式減速機,適合應用在高定位精度和高靈敏啟動的間歇式運轉。輸出端使用高品質的滾錐軸承,讓輸出軸可以承受更大的軸向和徑向負載。

Features

High positioning accuracy
  • Precision gear grinding results in smooth tooth surfaces and accurate tooth profiles.
  • The pinion and rack are fitted with a helical system and are hardened and precision ground.
High torque
  • High-quality tapered roller bearings enable the output shaft to withstand greater axial and radial loads, provide ultra-high torque, and have a wide range of applications.
High starting performance
  • The planetary structure offers excellent balance and high precision, along with low moment of inertia, and when combined with a servo motor, it provides excellent starting characteristics.
Low noise
  • The gears are precision ground, resulting in smooth tooth surfaces, high precision, smooth gear operation, and low noise.
  • It uses German-made premium synthetic lubricating oil, unlike the grease lubrication used in ordinary speed reducers. It has excellent fluidity, allowing the gears to operate under sufficient oil film protection, thus reducing noise.
Easy to install
  • The reducer connection plate and input shaft hole dimensions are designed flexibly to be compatible with servo motors from various brands.
Low tooth backlash
  • Precision machining and strict quality control:
    The ultra-precision tooth backlash is 1 arc minute in one section and 3 arc minutes in two sections.
    The precision tooth backlash is 2-3 arc minutes in one section and 4-5 arc minutes in two sections.
    The standard tooth back clearance is 4-5 arc minutes in one section and 6-7 arc minutes in two sections.
Long lifespan, maintenance-free
  • Made of high-grade nickel-chromium-molybdenum alloy steel, the gears undergo deep carburizing and hardening treatment, followed by precision tooth surface grinding, resulting in high gear rigidity, smooth tooth surface, and excellent wear resistance, thus extending their service life.
  • It uses high-quality German-made synthetic lubricating oil with excellent fluidity and is rich in extreme pressure inhibitors, ensuring that all parts in the gearbox are fully lubricated and protected, eliminating the need for oil changes.
  • It uses a specially made high-quality, heat-resistant, wear-resistant and non-deteriorating oil seal, which ensures excellent sealing performance.

Product Specifications

PG Technical Data (Single Section)

Specification Reduction ratio PG060 PG080 PG100 PG120 PG140 PG160 PG180 PG210 PG240
Maximum acceleration torque (1)
T2B
Nm 3 25 90 202 330 440 735 1055 1750 3600
4/5 47 115 270 350 510 810 1300 2600 4100
6 40 103 250 340 445 730 1180 2150 3780
7 40 100 240 310 440 700 1130 1680 3500
8 33 91 215 285 410 650 1040 1600 3300
10 32 77 190 245 340 500 900 1500 2700
Emergency stop torque (2)
T2Not
Nm 3 60 240 630 800 1100 1700 3000 6200 9000
4/5 100 310 710 900 1260 1850 3250 6480 9500
6 85 280 650 800 1120 1700 2880 5500 8950
7 85 270 625 780 1100 1600 2800 5000 8650
8 77 250 550 690 1025 1470 2560 4600 7200
10 75 200 500 650 900 1250 2220 3900 6800
Rated output torque
T2N
Nm 3 15 60 135 195 315 500 880 1200 2000
4/5 26 78 185 240 340 550 1100 1900 2600
6 twenty three 70 155 210 320 460 845 1580 2250
7 twenty three 65 125 180 315 430 820 1050 1700
8 18 64 120 175 293 410 755 1000 1660
10 15 43 115 160 220 350 650 950 1550
Reduction ratio single segment 3 / 4 / 5 / 6 / 7 / 8 / 10
Rated input speed
n1N
rpm 3 / 4 / 5 3300 3000 2600 2300 2200 1800 1500 1200 1100
6 / 7 / 8 / 10 4000 3200 2900 2700 2700 2500 2400 1700 1600
Maximum input speed
n1Max
rpm 3~10 6000 6000 4500 4000 3600 3200 3000 2500 2200
Radial load force (3)
Frmax
N 3~10 2600 3800 6000 7500 9000 11500 14000 18000 27000
Axial load force (3)
Famax
N 3~10 2300 3200 5400 6700 9000 11300 14000 18000 27000
Ultra-precision back gap arcmin 3~10 - ≦ 1 ≦ 1 ≦ 1 ≦ 1 ≦ 1 ≦ 1 ≦ 1 ≦ 1
Precision back gap arcmin 3~10 ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 2 ≦ 2 ≦ 2
Standard back clearance arcmin 3~10 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 4 ≦ 4 ≦ 4
Torsional stiffness Nm/arcmin 3~10 3 8.5 twenty three 35 50 95 150 220 355
Efficiency under full load % 3~10 ≥ 97
Service life LH2 h 3~10 20000
weight kg 3~10 2.5 4 8 12 16 twenty three 33 56 85
Noise level (4) dB   ≤ 60 ≦ 62 ≦ 65 ≦ 66 ≦ 68
Operating temperature range °C   -10°C ~ +90°C
Protection level     IP 64
lubricating oil     Synthetic lubricant ISO VG 220
Moment of inertia kg‧cm2 3 0.31 0.75 4.73 5.90 10.50 16.22 37.40 72.10 140.80
4 0.30 0.60 4.22 5.09 9.10 12.90 29.80 50.50 97.10
5 0.29 0.59 4.13 4.93 8.85 12.30 28.43 45.20 87.40
6 - 0.58 4.08 4.89 8.63 11.88 27.67 44.10 84.50
7 0.28 0.58 4.05 4.83 8.50 11.83 27.55 42.60 81.40
8 - 0.57 4.04 4.83 8.48 11.80 27.47 42.20 80.10
10 0.27 0.57 4.04 4.81 8.46 11.70 27.45 41.90 79.80
Note (1) This table applies to a starting frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
Note (2) It can be used 1000 times within the service life.
Note (3) The output speed of 100 rpm is applied to the center of the output shaft.
Note (4) Noise level is measured at 5 ratio / input speed 3000rpm / distance 1 meter / no load operation.
Continuous operation will reduce the lifespan of the speed reducer by half.
If the required reduction ratio is not listed in the table, please consult our company.

PG Technical Data (Two-Segment)

Specification Reduction ratio PG060 PG080 PG100 PG120 PG140 PG160 PG180 PG210 PG240
Maximum acceleration torque (1)
T2B
Nm 12 / 15 25 90 202 330 440 735 1055 1750 3600
16 / 20 / 25 / 40 / 50 47 115 270 350 510 810 1300 2600 4100
30 / 60 40 103 250 340 445 730 1180 2150 3780
28 / 35 / 70 40 100 240 310 440 700 1130 1680 3500
80 33 91 215 285 410 650 1040 1600 3300
100 32 77 190 245 340 500 900 1500 2700
Emergency stop torque (2)
T2Not
Nm 12 / 15 60 240 630 800 1100 1700 3000 6200 9000
16 / 20 / 25 / 40 / 50 100 310 710 900 1260 1850 3250 6480 9500
30 / 60 85 280 650 800 1120 1700 2880 5500 8950
28 / 35 / 70 85 270 625 780 1100 1600 2800 5000 8650
80 77 250 550 690 1025 1470 2560 4600 7200
100 75 200 500 650 900 1250 2220 3900 6800
Rated output torque
T2N
Nm 12 / 15 15 60 135 195 315 500 880 1200 2000
16 / 20 / 25 / 40 / 50 26 78 185 240 340 550 1100 1900 2600
30 / 60 twenty three 70 155 210 320 460 845 1580 2250
28 / 35 / 70 twenty three 65 125 180 315 430 820 1050 1700
80 18 64 120 175 293 410 755 1000 1660
100 15 43 115 160 220 350 650 950 1550
Reduction ratio Two-stage 12 / 15 / 16 / 20 / 25 / 28 / 30 / 35 / 40 / 50 / 60 / 70 / 80 / 100
Rated input speed
n1N
rpm 12~40 4400 3600 3200 3000 3000 2900 2800 2200 2000
50~60 4800 3900 3600 3300 3200 3100 3000 2400 2200
70~100 5500 4500 4200 3900 3500 3300 3200 2800 2400
Maximum input speed
n1Max
rpm 12~100 6000 6000 4500 4000 3600 3600 3600 3000 3000
Radial load force (3)
Frmax
N 12~100 2600 3800 6000 7500 9000 11500 14000 18000 27000
Axial load force (3)
Famax
N 12~100 2300 3200 5400 6700 9000 11300 14000 18000 27000
Ultra-precision back gap arcmin 12~100 - - ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 3 ≦ 3
Precision back gap arcmin 12~100 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 5 ≦ 4 ≦ 4 ≦ 4
Standard back clearance arcmin 12~100 ≦ 7 ≦ 7 ≦ 7 ≦ 7 ≦ 7 ≦ 7 ≦ 6 ≦ 6 ≦ 6
Torsional stiffness Nm/arcmin 12~100 3 8.5 twenty three 35 50 95 150 220 355
Efficiency under full load % 12~100 ≥ 94
Service life LH2 h 12~100 20000
weight kg 12~100 3.1 4.6 9.2 15.2 20.3 23.7 35.5 59 87
Noise level (4) dB   ≤ 60 ≦ 62 ≦ 65 ≦ 66 ≦ 68
Operating temperature range °C   -10°C ~ +90°C
Protection level     IP 64
lubricating oil     Synthetic lubricant ISO VG 220
Moment of inertia kg‧cm2 12 0.31 0.75 4.73 5.90 10.50 10.5 11.0 37.50 37.70
15 0.31 0.75 4.73 5.90 10.50 10.5 11.0 37.50 37.70
16 0.30 0.60 4.20 5.09 9.00 9.30 9.30 30.00 31.30
20 0.30 0.60 4.20 5.07 9.00 9.20 9.30 30.00 31.00
25 0.29 0.59 4.12 4.91 8.83 9.00 9.05 28.70 30.10
28 0.30 0.59 4.20 5.07 9.00 9.20 9.20 29.90 31.00
30 - 0.58 4.08 4.90 8.63 8.65 9.65 27.70 29.05
35 0.30 0.58 4.12 4.91 8.82 8.90 9.03 28.80 30.08
40 0.27 0.56 4.04 4.80 8.45 8.50 8.52 27.70 28.70
50 0.27 0.56 4.04 4.80 8.45 8.49 8.52 27.70 28.70
60 0.27 0.56 4.04 4.80 8.45 8.49 8.52 27.70 28.55
70 0.27 0.56 4.04 4.80 8.45 8.49 8.50 27.70 28.50
80 0.27 0.56 4.04 4.80 8.45 8.48 8.50 27.70 28.50
100 0.27 0.56 4.04 4.80 8.45 8.48 8.50 27.70 28.50
Note (1) This table applies to a starting frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
Note (2) It can be used 1000 times within the service life.
Note (3) The output speed of 100 rpm is applied to the center of the output shaft.
Note (4) Noise level is measured at 5 ratio / input speed 3000rpm / distance 1 meter / no load operation.
Continuous operation will reduce the lifespan of the speed reducer by half.
If the required reduction ratio is not listed in the table, please consult our company.

External dimensions

PG exterior dimensions (single segment 3/4/5/6/7/8/10 ratio) [mm]

Specification PG060 PG080 PG100 PG120 PG140 PG160 PG180 PG210 PG240
W1 62 80 100 120 140 160 182 210 240
※W2 mln. 75 88 118 130 140 175 190 190 240
DR M5 M8 M12 M12 M16 M16 M20 M20 M20
t1 12.5 19 28 28 36 36 42 42 42
D1 (g6) 60 70 90 110 130 145 160 180 200
D2 30 40 55 60 70 85 95 125 140
D3 (k6) 16 twenty two 32 35 40 50 55 75 85
D4 (F7) max. 14 19 32 35 38 42 48 55 60
D5 68 85 120 130 165 190 215 250 290
D6 5.5 6.6 9 9 11 13 13 17 17
D7 79 103 135 155 185 215 240 279 320
※L1 135.5 161 213.5 232.5 262.5 266.5 297 349.5 422
L2 28 36 58 70 82 82 82 105 130
L3 20 20 30 30 30 30 30 38 40
L4 6 7 10 11 12 13.5 15 17 20
L5 60.5 73 87.5 93 104 106.5 122 139.5 154
※L6 min. 22.5 25 28 28.5 34.5 34.5 48 50 78
L7 2 2 2 3 3 3 3 3 3
※L8 min. 33 40 52 52 60 60 82 82 110
L9 10 11.5 11.5 12.8 14.3 14.3 17.8 18.5 22.5
L10 12 15 twenty four twenty four 25.5 25.5 34 32 32
L11 18 20 twenty two 24.5 27 27 33.5 34.5 41
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
Our company continuously researches and develops its products. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.

PG external dimensions (dual-segment 12 ~ 100 ratio) [mm]

Specification PG060 PG080 PG100 PG120 PG140 PG160 PG180 PG210 PG240
W1 62 80 100 120 140 160 182 210 240
※W2 mln. 72 88 118 130 140 140 140 190 190
DR M5 M8 M12 M12 M16 M16 M20 M20 M20
t1 12.5 19 28 28 36 36 42 42 42
D1 (g6) 60 70 90 110 130 145 160 180 200
D2 30 40 55 60 70 85 95 125 140
D3 (k6) 16 twenty two 32 35 40 50 55 75 85
D4 (F7) max. 14 19 32 35 38 38 38 48 48
D5 68 85 120 130 165 190 215 250 290
D6 5.5 6.6 9 9 11 13 13 17 17
D7 79 103 135 155 185 215 240 279 320
※L1 157.5 193 252 272.5 305.5 309.5 318 395.5 440
L2 28 36 58 70 82 82 82 105 130
L3 20 20 30 30 30 30 30 38 40
L4 6 7 10 11 12 13.5 15 17 20
L5 82.5 105 126 133 147 149.5 156.5 187.5 202
※L6 min. 22.5 25 28 28.5 34.5 34.5 34.5 48 48
L7 2 2 2 3 3 3 3 3 3
※L8 min. 33 40 52 52 60 60 60 82 82
L9 10 11.5 11.5 12.8 14.3 14.3 14.3 17.8 17.8
L10 12 15 twenty four twenty four 25.5 25.5 25.5 34 34
L11 18 20 twenty two 24.5 27 27 27 33.5 33.5
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
Our company continuously researches and develops its products. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.
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