SUNUS TECH CO., LTD.

BMU (Bearing Regulator)

特別設計的機械結構,消除減速機內部及齒輪,齒條間的間隙,徹底解決一般減速機驅動齒輪齒條時,針對製造或安裝上的誤差所產生的背隙,給予彌補或消除。

可由單顆伺服馬達驅動,在電腦參數的設定上,比使用雙顆伺服馬達的電機消隙更為容易。

輸出法蘭為板式設計,易於安裝調整。

Features

Fully enclosed gap elimination
  • The specially designed mechanical structure eliminates the gaps inside the reducer and between the gears and racks, completely solving the problem of backlash caused by manufacturing or installation errors when a general reducer drives a gear and rack, thus compensating for or eliminating it.
Cost saving
  • By using only a single servo motor drive, the backlash elimination effect of dual servo motors and drivers can be achieved, thus reducing the cost of the NC controller.
  • Because backlash is eliminated, the machining tool path is stable and its lifespan is increased.
Easy to set up
  • The fully enclosed mechanical backlash elimination is driven by a single servo motor, making it easier to set computer parameters than the backlash elimination using dual servo motors.
This results in better surface smoothness and precision.
  • After the backlash is eliminated, the tool path becomes stable, resulting in better surface smoothness and accuracy.
Super torque
  • Large, high-quality tapered roller bearings enable the output shaft to withstand greater axial and radial loads, as well as ultra-high torque and rigidity, making them suitable for a wide range of applications.
High starting performance
  • The integrated output gear shaft design, with specially made high-strength gears with fewer teeth, allows the servo motor to be selected in a smaller size to obtain minimum starting torque and greater rigidity.
High positioning accuracy
  • Precision gear grinding results in smooth tooth surfaces and accurate tooth profiles.
  • The gearbox and inner ring gear adopt an integral structural design and are made of special alloy steel, which has high stability.
Long lifespan, low noise
  • The gears are precision ground and undergo deep carburizing hardening treatment, followed by precision tooth surface grinding, resulting in high gear rigidity, smooth tooth surface, and excellent wear resistance, which can extend service life and reduce noise.
  • Even after prolonged operation and use, it still maintains its gap-eliminating function.

Product Specifications

BMU Technical Data (Dual-segment 32~110 ratio)

Specification Reduction ratio BMU140 BMU160 BMU180 BMU210 BMU240
Maximum acceleration torque (1)
T2B
Nm 32 / 40 1120 1770 2000 5920 9395
44 / 55 / 66 / 77 / 88 / 110 950 1545 2220 5430 7950
Emergency stop torque (2)
T2Not
Nm 32 / 40 2320 3650 5150 12800 19300
44 / 55 / 66 / 77 / 88 / 110 1950 3140 4330 10990 16110
Rated output torque
T2N
Nm 32 / 40 735 1150 1645 3890 6180
44 / 55 / 66 / 77 / 88 / 110 625 1000 1460 3570 5230
Reduction ratio i Two-stage 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110
Rated input speed
n1N
rpm 32~110 3000 3000 3000 2500 2000
Maximum input speed
n1Max
rpm 32~110 4000 4000 4000 3500 3500
Efficiency under full load % 32~110 ≥ 93
Service life LH2 h 32~110 20000
weight kg            
Moment of inertia kg‧cm2 32~110 39.77 42.8 95.73 228.5 360


Output gear data

Specification BMU140 BMU160 BMU180 BMU210 BMU240
helical gear
(Helix angle 19° 31'42")
Modulus M4 M4 M5 M6 M8
Number of teeth 15T 18T 15T 18T 15T
spur gear Modulus M4 M4 M5 M6 M8
Number of teeth 16T 19T 16T 19T 16T
Pitch circle diameter helical gear Ø63.66 Ø79.39 Ø79.58 Ø114.59 Ø127.32
spur gear Ø64 Ø76 Ø80 Ø114 Ø128
circumference helical gear 200 240 250 360 400
spur gear 201.06 238.76 251.33 358.14 402.12
Transposition coefficient helical gear 0.355 - 0.3723 - 0.355
spur gear 0.475 - 0.45 - 0.4375
(1) This table applies to a startup frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
(2) It can be used 1,000 times within the service life.
(3) If the reduction ratio you require is not listed in the table, please consult our company.
(4) For continuous use, please consult our company.

External dimensions

BMU external dimensions (dual-segment 32 / 40 / 44 / 55 / 66 / 77 / 88 / 100 / 110 ratio) [mm]

Specification BMU140 BMU160 BMU180 BMU210 BMU240
Number of segments 2 2 2 2 2
H1 220 285 300 380 400
H2 200 255 275 340 360
H3 10 15 12.5 20 20
H4 40 51 55 68 72
L1 410 490 540 650 720
L2 390 460 515 610 680
L3 10 15 12.5 20 20
L4 39 46 51.5 61 68
L5 189 207 240 270 320
L6 353 386 458 512 600
W1 43 43 54 65 86
W2 2 4.5 3 3 3
W3 62 62.5 77 89.5 114
W4 20 twenty two 25 35 40
W5 30 36.5 46 45 51
W6 279 301.5 353 446 469.5
※W7 51.5 52 32.5 54 48
W8 422.5 452.5 514 623 682.5
※W9 176 176 176 176 190
※W10 10 15 15 10 10
※W11 82 82.5 98 85 83.5
D1 9 11 11 18 18
D2(F7) max. 38 38 42 48 55
D3 114.3 114.3 114.3 114.3 180
D4 200 200 200 200 215
n 30 30 30 30 30
R 10 10 10 20 20
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
※Our products are constantly being researched and developed. The dimensions shown in the table above are as accurate as possible. If there is any discrepancy, the actual product shall prevail. If you need the exact dimensions, please contact our company. (1) The dimensions represented by C1~C10 vary depending on the servo motor.
*For exact dimensions, please contact our company.

BMU External Dimensions (Input Shaft Type) (Dual-section 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 ratio) [mm]

Specification BMU140 BMU160 BMU180 BMU210 BMU240
Number of segments 2 2 2 2 2
H1 220 285 300 380 400
H2 200 255 275 340 360
H3 10 15 12.5 20 20
H4 40 51 55 68 72
L1 410 490 540 650 720
L2 390 460 515 610 680
L3 10 15 12.5 20 20
L4 39 46 51.5 twenty one 68
L5 189 207 240 270 320
L6 353 386 458 512 600
W1 43 43 54 65 86
W2 2 4.5 3 3 3
W3 62 62.5 77 89.5 114
W4 20 twenty two 25 35 40
W5 30 36.5 46 45 51
W6 262.5 278 308 402.5 443.5
W7 88 88 105 115 111
W8 442.5 465 536 652 719.5
W9 73 73 83 85 85
W10 70 70 80 82 82
D1 9 11 11 18 18
D2(k6) max. 40 40 42 50 55
n 30 30 30 30 30
R 10 10 10 20 20
*Our products are constantly being researched and developed. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.
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