SUNUS TECH CO., LTD.

DMU (Dear Reducer)

特別設計的機械結構,消除減速機內部及齒輪,齒條間的間隙,徹底解決一般減速機驅動齒輪齒條時,針對製造或安裝上的誤差所產生的背隙,給予彌補或消除。

可由單顆伺服馬達驅動,在電腦參數的設定上,比使用雙顆伺服馬達的電機消隙更為容易。

Features

Fully enclosed gap elimination
  • The specially designed mechanical structure eliminates the gaps inside the reducer and between the gears and racks, completely solving the problem of backlash caused by manufacturing or installation errors when a general reducer drives a gear and rack, thus compensating for or eliminating it.
Cost saving
  • By using only a single servo motor drive, the backlash elimination effect of dual servo motors and drivers can be achieved, thus reducing the cost of the NC controller.
  • Because backlash is eliminated, the machining tool path is stable and its lifespan is increased.
Easy to set up
  • The fully enclosed mechanical backlash elimination is driven by a single servo motor, making it easier to set computer parameters than the backlash elimination using dual servo motors.
This results in better surface smoothness and precision.
  • After the backlash is eliminated, the tool path becomes stable, resulting in better surface smoothness and accuracy.
Super torque
  • Large, high-quality tapered roller bearings enable the output shaft to withstand greater axial and radial loads, as well as ultra-high torque and rigidity, making them suitable for a wide range of applications.
High starting performance
  • The integrated output gear shaft design, with specially made high-strength gears with fewer teeth, allows the servo motor to be selected in a smaller size to obtain minimum starting torque and greater rigidity.
High positioning accuracy
  • Precision gear grinding results in smooth tooth surfaces and accurate tooth profiles.
  • The gearbox and inner ring gear adopt an integral structural design and are made of special alloy steel, which has high stability.
Long lifespan, low noise
  • The gears are precision ground and undergo deep carburizing hardening treatment, followed by precision tooth surface grinding, resulting in high gear rigidity, smooth tooth surface, and excellent wear resistance, which can extend service life and reduce noise.
  • Even after prolonged operation and use, it still maintains its gap-eliminating function.

Product Specifications

DMU Technical Data (Dual-band 32/40/44/55/66/88/110 ratio)

Specification Reduction ratio DMU140 DMU160 DMU180 DMU210 DMU240
Maximum acceleration torque (1)
T2B
Nm 32 / 40 1120 1770 2500 5920 9395
44 / 55 / 66 / 77 / 88 / 110 950 1545 2220 5430 7950
Emergency stop torque (2)
T2Not
Nm 32 / 40 2320 3650 5150 12800 19300
44 / 55 / 66 / 77 / 88 / 110 1950 3140 4330 10990 16110
Rated output torque
T2N
Nm 32 / 40 735 1150 1645 3890 6180
44 / 55 / 66 / 77 / 88 / 110 625 1000 1460 3570 5230
Reduction ratio i Two-stage 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110
Rated input speed
n1N
rpm 32~110 3000 3000 3000 2500 2000
Maximum input speed
n1Max
rpm 32~110 4000 4000 4000 3500 3500
Efficiency under full load % 32~110 ≥ 93
Service life LH2 h 32~110 20000
weight kg            
Moment of inertia kg‧cm2 32~110 39.77 42.8 95.73 228.5 360

Output gear data

Specification DMU140 DMU160 DMU180 DMU210 DMU240
helical gear
(Helix angle 19° 31'42")
Modulus M4 M4 M5 M6 M8
Number of teeth 15T 18T 15T 18T 15T
spur gear Modulus M4 M4 M5 M6 M8
Number of teeth 16T 19T 16T 19T 16T
Pitch circle diameter helical gear Ø63.66 Ø79.39 Ø79.58 Ø114.59 Ø127.32
spur gear Ø64 Ø76 Ø80 Ø114 Ø128
circumference helical gear 200 240 250 360 400
spur gear 201.06 238.76 251.33 358.14 402.12
Transposition coefficient helical gear 0.355 - 0.3723 - 0.355
spur gear 0.475 - 0.45 - 0.4375
(1) This table applies to a startup frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
(2) It can be used 1,000 times within the service life.
(3) If the reduction ratio you require is not listed in the table, please consult our company.
(4) For continuous use, please consult our company.

External dimensions

DMU dimensions (dual-segment 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 ratio) [mm]

Specification DMU140 DMU160 DMU180 DMU210 DMU240
Number of segments 2 2 2 2 2
H1 220 270 320 380 420
H2 32.5 35 35 50 60
H3 155 200 250 280 300
H4 45 60 70 100 90
H5 65 75 90 90 120
H6 130 150 180 180 twenty four
L1 470 530 600 720 815
L2 405 460 530 620 695
L3 32.5 35 35 50 60
L4 202.5 230 265 310 347.5
L5 189 207 240 270 320
L6 353 386 458 512 600
W1 43 43 54 65 88
W2 3 6 - - 4
W3 62 64 68 86.5 115
W4 50 60 80 90 90
W5 55 65 75 105 95
W6 110 130 150 210 180
W7 132.5 157.5 192.5 247.5 232.5
W8 309 336.5 385 480.5 519.5
※W9 51.5 52 61 56 48
※W10 422.5 452.5 514 623 682.5
※W11 10 15 15 10 10
※W12 82 82.5 98 85 83.5
※W13 176 176 176 176 190
D1(F7) max. 38 38 42 48 55
※D2 114.3 114.3 114.3 114.3 180
D3 9.5 9.5 11.5 13.5 13.5
※D4 200 200 200 200 215
M1 M12*P1.75 M16*P2 M20*P2.5 M20*P2.5 M20*P2.5
※M2 M12*P1.75 M12*P1.75 M12*P1.75 M12*P1.75 M12*P1.75
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
*Our products are constantly being researched and developed. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.

DMU External Dimensions (Input Shaft Type) (Dual-section 32 / 40 / 44 / 55 / 66 / 77 / 88 / 110 ratio) [mm]

Specification DMU140 DMU160 DMU180 DMU210 DMU240
Number of segments 2 2 2 2 2
H1 220 270 320 380 420
H2 32.5 35 35 50 60
H3 155 200 250 280 300
H4 45 60 70 100 90
H5 65 75 90 90 120
H6 130 150 180 180 twenty four
L1 470 530 600 720 815
L2 405 460 530 620 695
L3 32.5 35 35 50 60
L4 202.5 230 265 310 347.5
L5 189 207 240 270 320
L6 353 386 458 512 600
W1 43 43 54 65 88
W2 3 6 - - 4
W3 62 64 68 86.5 115
W4 50 60 80 90 90
W5 55 65 75 105 95
W6 110 130 150 210 180
W7 132.5 157.5 192.5 247.5 232.5
W8 292.5 313 366 450.5 493.5
W9 88 88 102 115 111
W10 422.5 465 536 652 719.5
W11 73 73 83 85 85
W12 70 70 80 82 82
D1(k6) max. 40 40 42 50 55
D2 9.5 9.5 11.5 13.5 13.5
M1 M12*P1.75 M16*P2 M20*P2.5 M24*P3 M30*P3.5
*Our products are constantly being researched and developed. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.
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