SUNUS TECH CO., LTD.

PGR gearbox

螺旋傘齒輪設計,精密研磨齒輪,齒面平滑精度高。

高容許輸入轉速。

直角齒輪箱採用高強度鋁合金設計,使輕量化。

Features

High positioning accuracy
  • Precision gear grinding results in smooth tooth surfaces and accurate tooth profiles.
  • The pinion and rack are fitted with a helical system and are hardened and precision ground.
High torque
  • High-quality tapered roller bearings enable the output shaft to withstand greater axial and radial loads, provide ultra-high torque, and have a wide range of applications.
High starting performance
  • The planetary structure offers excellent balance and high precision, along with low moment of inertia, and when combined with a servo motor, it provides excellent starting characteristics.
Low noise
  • The gears are precision ground, resulting in smooth tooth surfaces, high precision, smooth gear operation, and low noise.
  • It uses German-made premium synthetic lubricating oil, unlike the grease lubrication used in ordinary speed reducers. It has excellent fluidity, allowing the gears to operate under sufficient oil film protection, thus reducing noise.
Easy to install
  • The reducer connection plate and input shaft hole dimensions are designed flexibly to be compatible with servo motors from various brands.
Low tooth backlash
  • Precision machining and strict quality control:
    The ultra-precision tooth backlash is 2 arc minutes in one section and 4 arc minutes in two sections.
    The precision tooth backlash is 3-4 arc minutes in one section and 5-6 arc minutes in two sections.
    The standard tooth back clearance is 5-6 arc minutes in one section and 7-8 arc minutes in two sections.
Long lifespan, maintenance-free
  • Made of high-grade nickel-chromium-molybdenum alloy steel, the gears undergo deep carburizing and hardening treatment, followed by precision tooth surface grinding, resulting in high gear rigidity, smooth tooth surface, and excellent wear resistance, thus extending their service life.
  • It uses high-quality German-made synthetic lubricating oil with excellent fluidity and is rich in extreme pressure inhibitors, ensuring that all parts in the gearbox are fully lubricated and protected, eliminating the need for oil changes.
  • It uses a specially made high-quality, heat-resistant, wear-resistant and non-deteriorating oil seal, which ensures excellent sealing performance.

Product Specifications

PGR Technical Data (Single Section)

Specification Reduction ratio PGR060 PGR080 PGR100 PGR120 PGR140 PGR160 PGR180 PGR210
Maximum acceleration torque (1)
T2B
Nm 3 25 90 202 330 440 735 1055 1750
4/5 47 115 270 350 510 810 1300 2600
6 40 103 250 340 445 730 1180 2150
7 40 100 240 310 440 700 1130 1680
8 33 91 215 285 410 650 1040 1600
10 32 77 190 245 340 500 900 1500
14 40 100 240 310 440 700 1130 1680
20 32 77 190 245 340 500 900 1500
Emergency stop torque (2)
T2Not
Nm 3 60 240 630 800 1100 1700 3000 6200
4/5 100 310 710 900 1260 1850 3250 6480
6 85 280 650 800 1120 1700 2880 5500
7 85 270 625 780 1100 1600 2800 5000
8 77 250 550 690 1025 1470 2560 4600
10 75 200 500 650 900 1250 2220 3900
14 85 270 625 780 1100 1600 2800 5000
20 75 200 500 650 900 1250 2220 3900
Rated output torque
T2N
Nm 3 15 60 135 195 315 500 880 1200
4/5 26 78 185 240 340 550 1100 1900
6 twenty three 70 155 210 320 460 845 1580
7 twenty three 65 125 180 315 430 820 1050
8 18 64 120 175 293 410 755 1000
10 15 43 115 160 220 350 650 950
14 twenty three 65 125 180 315 430 820 1050
20 15 43 115 160 220 350 650 950
Reduction ratio single segment 3 / 4 / 5 / 6 / 7 / 8 / 10 / 14 / 20
Rated input speed
n1N
rpm   4000 3000 3000 3000 2000 2000 1500 1500
Maximum input speed
n1Max
rpm 3 ~ 20 6000 5000 4500 4000 3500 3000 2500 2000
Radial load force (3)
Frmax
N 3 ~ 20 2600 3800 6000 7500 9000 11500 14000 18000
Axial load force (3)
Famax
N 3 ~ 20 2300 3200 5400 6700 9000 11300 14000 18000
Ultra-precision back gap arcmin 3 ~ 20 - ≦ 2 ≦ 2 ≦ 2 ≦ 2 ≦ 2 ≦ 2 ≦ 2
Precision back gap arcmin 3 ~ 20 ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 3 ≦ 3
Standard back clearance arcmin 3 ~ 20 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 5 ≦ 5
Torsional stiffness Nm/arcmin 3 ~ 20 3 8.5 twenty three 35 50 95 150 220
Efficiency under full load % 3 ~ 20 ≥ 97
Service life LH2 h 3 ~ 20 20000
weight kg 3 ~ 20 3.8 6.2 11.5 18.5 twenty four 35 50 82
Noise level (4) dB   ≦ 65 ≦ 67 ≦ 70 ≦ 71 ≦ 73
Operating temperature range °C   -10°C ~ +90°C
Protection level     IP 64
lubricating oil     Synthetic lubricant ISO VG 220
Moment of inertia kg‧cm2 3 ~ 10 0.93 3.45 10.6 14.75 22.95 43.4 77.3 166.7
14 / 20 0.77 2.9 9.15 12.3 18.1 30.6 59.1 102.4
Note (1) This table applies to a starting frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
Note (2) It can be used 1000 times within the service life.
Note (3) The output speed of 100 rpm is applied to the center of the output shaft.
Note (4) Noise level is measured at 5 ratio / input speed 3000rpm / distance 1 meter / no load operation.
Continuous operation will reduce the lifespan of the speed reducer by half.
If the required reduction ratio is not listed in the table, please consult our company.

PGR Technical Data (Two-Segment)

Specification Reduction ratio PGR060 PGR080 PGR100 PGR120 PGR140 PGR160 PGR180 PGR210 PGR240
Maximum acceleration torque (1)
T2B
Nm 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 50 47 115 270 350 510 810 1300 2600 4100
30 / 60 / 120 40 103 250 340 445 730 1180 2150 3780
70 / 140 40 100 240 310 440 700 1130 1680 3500
80 / 160 33 91 215 285 410 650 1040 1600 3300
100 / 200 32 77 190 245 340 500 900 1500 2700
Emergency stop torque (2)
T2Not
Nm 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 50 100 310 710 900 1260 1850 3250 6480 9500
30 / 60 / 120 85 280 650 800 1120 1700 2880 5500 8950
70 / 140 85 270 625 780 1100 1600 2800 5000 8650
80 / 160 77 250 550 690 1025 1470 2560 4600 7200
100 / 200 75 200 500 650 900 1250 2220 3900 6800
Rated output torque
T2N
Nm 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 50 26 78 185 240 340 550 1100 1900 2600
30 / 60 / 120 twenty three 70 155 210 320 460 845 1580 2250
70 / 140 twenty three 65 125 180 315 430 820 1050 1700
80 / 160 18 64 120 175 293 410 755 1000 1660
100 / 200 15 43 115 160 220 350 650 950 1550
Reduction ratio Two-stage 12 / 15 / 16 / 20 / 25 / 28 / 30 / 35 / 40 / 50 / 60 / 70 / 80 / 100 / 120 / 140 / 160 / 200
Rated input speed
n1N
rpm 12 ~ 200 4000 3000 3000 3000 2000 2000 2000 1500 1500
Maximum input speed
n1Max
rpm 12 ~ 200 6000 5000 4500 4000 3500 3500 3500 2500 2500
Radial load force (3)
Frmax
N 12 ~ 200 2600 3800 6000 7500 9000 11500 14000 18000 27000
Axial load force (3)
Famax
N 12 ~ 200 2300 3200 5400 6700 9000 11300 14000 18000 27000
Ultra-precision back gap arcmin 12 ~ 200 - - ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 4 ≦ 4
Precision back gap arcmin 12 ~ 200 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 6 ≦ 5 ≦ 5 ≦ 5
Standard back clearance arcmin 12 ~ 200 ≦ 8 ≦ 8 ≦ 8 ≦ 8 ≦ 8 ≦ 8 ≦ 7 ≦ 7 ≦ 7
Torsional stiffness Nm/arcmin 12 ~ 200 3 8.5 twenty three 35 50 95 150 220 355
Efficiency under full load % 12 ~ 200 ≥ 94
Service life LH2 h 12 ~ 200 20000
weight kg 12 ~ 200 4.3 6.8 12.7 21.7 28.5 32 44 76 104
Noise level (4) dB   ≦ 65 ≦ 67 ≤ 70 ≦ 71 ≦ 73
Operating temperature range °C   -10°C ~ +90°C
Protection level     IP 64
lubricating oil     Synthetic lubricant ISO VG 220
Moment of inertia kg‧cm2 12 ~ 100 0.93 3.45 10.6 14.75 22.95 22.95 22.95 77.3 77.3
120 ~ 200 0.77 2.87 9.15 12.3 18.1 18.1 18.1 59.1 59.1
Note (1) This table applies to a starting frequency of 1000 times/hour or less. If the frequency exceeds this, please consult our company.
Note (2) It can be used 1000 times within the service life.
Note (3) The output speed of 100 rpm is applied to the center of the output shaft.
Note (4) Noise level is measured at 5 ratio / input speed 3000rpm / distance 1 meter / no load operation.
Continuous operation will reduce the lifespan of the speed reducer by half.
If the required reduction ratio is not listed in the table, please consult our company.

External dimensions

PGR external dimensions (single segment 3 ~ 20 ratio) [mm]

Specification PGR060 PGR080 PGR100 PGR120 PGR140 PGR160 PGR180 PGR210
W1 62 80 100 120 140 160 182 210
※W2 mln. 76.2 95 118 145 153.5 176 176 190
DR M5 M8 M12 M12 M16 M16 M20 M20
t1 12.5 19 28 28 36 36 42 42
D1 (g6) 60 70 90 110 130 145 160 180
D2 30 40 55 60 70 85 95 125
D3 (k6) 16 twenty two 32 35 40 50 55 75
D4 (F7) max. 14 twenty four 32 35 38 42 48 55
D5 68 85 120 130 165 190 215 250
D6 5.5 6.6 9 9 11 13 13 17
D7 79 103 135 155 185 215 240 279
L1 182.5 217.5 282 319.3 358.8 393.8 432.3 517
L2 28 36 58 70 82 82 82 105
L3 20 20 30 29.8 29.8 29.8 29.8 38
L4 6 7 10 11 12 13.5 15 17
L5 2 2 2 2.75 2.75 2.75 2.75 3
L6 101 120 142 158 178 200 223.5 263
C1 12 21.7 29 27.2 37.2 39.3 44 46.5
C2 18 22.5 24.2 25.3 26.8 28 34 38.5
C3 10.5 12.8 13.2 13.8 14.8 15.5 18.5 20.5
※C4 min. twenty four 28 31 32 35 36 42 47
※C5 min. 36 49.7 60 59.2 72.2 75.2 86 93.5
※C6 min. 87.5 107.5 129.5 138.7 158.5 176.5 201 226
※C7 min. 122.5 149 181.5 200.2 227.5 258.5 298 337
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
Our company continuously researches and develops its products. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.

PGR external dimensions (dual-section 12 ~ 200 ratio) [mm]

Specification PGR060 PGR080 PGR100 PGR120 PGR140 PGR160 PGR180 PGR210 PGR240
W1 62 80 100 120 140 160 182 210 240
※W2 mln. 76.2 95 122 145 153.5 153.5 153.5 176 176
DR M5 M8 M12 M12 M16 M16 M20 M20 M20
t1 12.5 19 28 28 36 36 42 42 42
D1 (g6) 60 70 90 110 130 145 160 180 200
D2 30 40 55 60 70 85 95 125 140
D3 (k6) 16 twenty two 32 35 40 50 55 75 85
D4 (F7) max. 14 twenty four 32 35 38 38 38 48 48
D5 68 85 120 130 165 190 215 250 290
D6 5.5 6.6 9 9 11 13 13 17 17
D7 79 103 135 155 185 215 240 279 320
L1 207 250.5 322.5 359.3 404.5 405.8 414.3 532.8 576.3
L2 28 36 58 70 82 82 82 105 130
L3 20 20 30 30 30 30 30 38 40
L4 6 7 10 11 12 13.5 15 17 20
L5 2 2 2 2.75 2.75 2.75 2.75 3 3
L6 124 153 180.5 198 223.8 225 233.5 292.3 308.8
C1 12 21.7 29 27.2 37.2 37.2 37.2 44 44
C2 18 22.5 24.2 25.3 26.8 26.8 26.8 34 34
C3 10.5 12.8 13.2 13.8 14.8 14.8 14.8 18.5 18.5
※C4 min. twenty four 28 31 32 35 35 35 42 42
※C5 min. 36 49.7 60 59.2 72.2 72.2 72.2 86 86
※C6 min. 89 107.5 129.5 138.7 158.5 158.5 158.5 201 201
※C7 min. 124 149 183.5 200.2 227.5 227.5 227.5 298.5 298.5
*The dimensions indicated by this symbol may vary depending on the servo motor being connected.
Our company continuously researches and develops its products. The dimensions shown in the table above are intended to be accurate; however, in case of discrepancies, the actual product shall prevail. For precise dimensions, please contact our company.
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